中空壁巻管機

As a professional plastic extrusion manufacturer and supplier, Comrise would like to provide you high efficiency hollow wall winding pipe machine.

Component Performance & Advantages

1. High-Efficiency Screw Extruder 

Superior Plasticizing: The screw geometry provides excellent mixing and uniform melt temperature at lower RPMs, ensuring consistent material flow for both standard and reinforced pipe profiles.

Energy-Saving Design:High-torque, low-shear operation reduces specific energy consumption (kWh/kg) by up to 20%

Wear-Resistant Construction: Bimetallic barrel and nitrided alloy steel screws (38CrMoAlA) ensure long service life even when processing HDPE with recycled content.

2. Interchangeable Winding Mold System. 

The key to the Hollow wall winding pipe machine’s dual-purpose capability lies in its innovative mold design.

Standard Hollow Wall Mold:Produces conventional hollow wall spiral wound pipes with excellent ring stiffness for drainage and sewage applications.

Reinforced Hollow Wall Mold:Produces pipes with integrated internal or external ribs for enhanced structural strength, suitable for deeper burial depths and higher load requirements.

Quick-Change Mechanism:The modular mold system allows for fast changeover between standard and reinforced configurations – typically under 2 hours.

3. Precision Winding & Forming Head

Servo-Controlled Winding:The winding head is driven by a servo motor for precise angular positioning and overlap control, ensuring consistent wall thickness and fusion quality. Adjustable Compression:The forming section allows fine-tuning of the compression force applied during winding, critical for achieving proper inter layer bonding in both standard and reinforced pipes.

4. Vacuum Calibration & Spray Cooling System

Stainless Steel Vacuum Tank (SUS304):Multi-stage vacuum sizing ensures precise outer diameter control and excellent roundness for large-diameter pipes.

High-Efficiency Spray Cooling: Recirculating water system with temperature control provides rapid and uniform cooling, preventing internal stresses and warpage.

5. Servo-Driven Caterpillar Haul-Off

Precision Speed Control: Servo motor synchronization with the extruder ensures consistent pulling force and accurate wall thickness control.

Dual-Belt Design: Heavy-duty polyurethane tracks provide slip-free traction for large-diameter pipes without surface damage.

Custom Voltage Solution: Fit for Local Requirements

No Additional Transformers Needed:Plug-and-play installation directly into the client's existing electrical infrastructure.

Optimal Motor Performance: Motors and drives are selected and tuned for the specific voltage, ensuring maximum efficiency and torque.

Compliance with Local Codes:All electrical components are certified for the destination country's standards (CE, UL, CCC, etc.).

Why Choose This Hollow wall winding pipe machine?

Maximum Flexibility: The dual-purpose mold system allows you to pivot between standard and reinforced pipe production based on market demand, keeping your factory running at full capacity year-round.

Custom Engineering: We don't offer "one-size-fits-all" solutions. Every machine is engineered to match your specific voltage, raw materials, and product requirements.

Proven Reliability: Built with internationally recognized components (Siemens, ABB, Schneider) and rigorously tested before shipment, this line is designed for 24/7 continuous operation.

Your Long-Term Partner: From factory layout planning to installation supervision and lifetime technical support, we are committed to your success.

Ready to upgrade to a versatile and energy-saving Hollow wall winding pipe machine? Contact us today for a detailed quotation and factory test run.