Comrise factory's Flat Drip Irrigation Tape Machine is designed for continuous extrusion and in-line insertion of flat drippers into PE drip irrigation tape. The production line integrates automatic feeding, extrusion, dripper sorting and conveying, in-line insertion, vacuum sizing, cooling, traction, punching, inspection, metering, and winding.
Technical Specifications
|
No
|
Item
|
Specifications
|
|
1
|
Tape Diameter
|
Φ16mm,20mm,25mm
|
|
2
|
Tape Wall Thickness
|
0.2—0.8mm
|
|
3
|
Single Screw Extruder
|
SJ-75/33
|
|
4
|
Design production Speed
|
370m/min (300mm spacing distance)
|
|
5
|
Central Line Height
|
1000mm
|
|
6
|
Dripper Identifying Speed
|
400 pcs/min
|
|
7
|
Dripper Spacing
|
100mm—1000mm
|
|
8
|
Punching Speed
|
2000 pcs/min
|
|
9
|
Punching Method
|
Mechanical puching
|
|
10
|
Tape Roll Length
|
500m—2500m
|
|
11
|
Total Installed Power
|
95 Kw
|
|
12
|
Max Extruding Capacity
|
160Kg
|
|
13
|
Size of the Line （L×W×H）
|
25m*2m*3m
|
|
14
|
Total Line Weight
|
About 6000kg
|
Product Characteristics
The Flat Drip Irrigation Tape Machine is designed for:
· Precise dripper positioning
· Adjustable dripper spacing
· Controlled punching
· Continuous production
· Automatic metering and winding
· Multiple tape diameter options
Production Process
1. Automatic Feeding
PE raw materials are prepared through mixing and drying before entering the extruder through a vacuum feeding system.
2. Extrusion Molding
The single-screw extruder heats and plasticizes the PE material to form drip irrigation tape with diameters of 16 mm, 20 mm, or 25 mm, according to the selected configuration.
3. Flat Dripper Sorting and Conveying
Flat drippers are automatically sorted and aligned before being transferred through a servo-controlled conveying track to the machine head.
4. Dripper Insertion
The flat dripper is inserted into the tube while the extruded material is still in the required forming condition. The heat and pressure of the tube help integrate the dripper with the inner wall.
5. Vacuum Sizing and Cooling
The tube passes through a vacuum sizing section to establish the required diameter, followed by water cooling to stabilize the finished tape.
6. Traction and Punching
The traction units move the tape at a controlled speed while the punching system creates holes at the required dripper positions. A visual inspection system can be configured for leak detection and hole-position monitoring.
7. Dual-Station Winding
After drying, the finished tape is collected by a dual-station automatic winding machine with servo speed control, electronic metering, and automatic fixed-length winding and cutting.
Machine Composition and Characteristics
1. Automatic Dripper Sorting
The automatic screening and feeding system sorts and aligns flat drippers before insertion. The feeding configuration can be adapted to different dripper designs.
2. Continuous Production
The production line is designed for continuous operation after the required parameters have been set, with automated feeding, insertion, punching, metering, and winding.
3. Machine Head
The machine head is designed for controlled forming of the tape and can be configured for automatic adjustment of relevant production parameters through the touch-screen control system.
4. High Production Speed
The line has a design speed of up to 370 m/min, depending on tape diameter, dripper spacing, material conditions, and production configuration.
5. PLC-Controlled Dripper Spacing
Dripper speed and spacing can be adjusted through the PLC control system, while the punching process can be monitored during production.
6. Servo-Driven Punching
The punching system is synchronized with the production speed through PLC control to maintain the required hole position and spacing.
7. Automated Operation
After setup and parameter adjustment, the main production processes can operate automatically with limited manual intervention.
The machine can produce 16 mm, 20 mm, and 25 mm flat drip irrigation tape.
Production Line Configuration
The production line includes:
Dripper Screening System → Extruder → Machine Head → Vacuum Sizing Tank → Cooling Tank → Traction Unit → Punching Unit → Metering System → Winding Machine
Flat In-Line Drip Tape Characteristics
|
Cost
|
Low–Medium
|
|
Pressure rating / Wall thickness
|
Medium (thin wall 0.2–0.6 mm)
|
|
Maximum lateral length
|
Medium
|
|
Suitable applications
|
Greenhouses, orchards, field crops, nurseries
|
|
Reusability
|
1–2 seasons
|
FAQ
Q: Is you machine can make 16mm 20mm 25mm
A: Yes we can do these diameter in one machine
Q: How many holes this machine can punching?
A: We can customized according your requirement
Q:What is the manufacture time?
A:About 45 working days
Q:What the speed of this machine?
A:This machine max speed is 370m/min
